Polyfab
Polyfab utilizes cavity pressure controls with Kissler and Master Molder training through RJG. The program requires critical pressure tests, Polyfab's ability to mold tight tolerance production as well as monitor the molding process within stringent parameters was essential to the new business. Although the arrival of the first molds took place in May 2012, all applications from the new program will be in full production with Polyfab within one year. A commitment to manufacturing excellence, the new awarded business has resulted in the addition of six new employees to the Polyfab team as well as new injection molding presses. Polyfab recently purchased a new Kraus Maffei (140 ton) and four Toshiba (ranging in size from 110 to 390 ton) presses and the necessary auxiliary equipment to not only support the new program, but as a commitment to replace aged presses greater than 10 years old. Capital investments in the quality lab included the purchase of a new Aberlink Metrology Coordinate Measuring Machine (CMM). All the Quality Techs at Polyfab are able to write programs for the CMM. Polyfab currently has 76 employees at its 44,000 square foot facility in Sheboygan, WI.